Simulated workplaceCAQA Nexus Automotive Manufacturing is a fictional business created by CAQA for training and assessment. It is not a real company and no person, client or record here is real.About this simulation
AUMCAQA NexusSimulated workplace
Simulated workplace
Scenario · Body Build and Fit-out

Fit out a pantech body: door, floor and trim

You are a production worker on the body build and fit-out line.

Entry2 to 3 hours7 tasks
Start the tasksAll scenarios
Home/Scenarios/Fit out a pantech body: door, floor and trim
The situation

What has happened

Insulated pantech body WO-26-0415 for Pinnacle Refrigerated Logistics moves onto the fit-out line on Monday. You will be fitting the roller door, the floor panels and the interior trim with the crew. Last week a fitter cut his hand positioning a floor panel by hand, and the manager has ruled that panels must be handled with the panel lifter and cut resistant gloves. The customer's refrigeration unit arrives on 15 September and the build is due on 2 October. Stores has a back order on amber marker lights, and the manager wants to hear about any missing or damaged component before the line stops rather than after.

Your brief. Read the work order and the drawing, check the components against the drawing and the stock register, fit the door, floor and trim using the correct tools and safe handling methods, record progress on the work order and report any shortage before it stops the line.
Read the work request in your inbox
Tasks

Deliverables

  • Component check list against drawing and stock
  • Written fitting method for floor panels and door
  • Toolbox talk record on panel handling
  • Updated work order notes with shortages reported

Documents to use

Systems to use

Work Orders and Build Tracker

Tracks every body, trailer and bus build from planned release through fabrication, assembly, fit-out, paint and final inspection to delivery.

Materials and Components Stock

Stores register of steel, sheet, fasteners, hydraulic, electrical and paint stock with quantities on hand, reorder points and supplier.

For trainers and assessors

Units of competency

Current on training.gov.au for the Automotive Manufacturing as at 10 September 2026.

AUMGTM001Assemble vehicle components
AUMGTM004Install and fit out components
AUMGTT001Apply trim to vehicle components
AUMGTY002Install vehicle components
AUMAMA001Contribute to production goals

Qualifications

AUM20218Certificate II in Automotive Manufacturing Production - Bus, Truck and Trailer
Assessor notes

What to look for

Evidence guide

Evidence must show components checked against the drawing before fitting, the back ordered marker lights identified and reported early, correct use of the panel lifter and gloves, and a fitting sequence that respects sealant cure times. The toolbox talk must state the hazard, the control and an action. The work order notes must be specific about what is complete and what is outstanding.

The student's evidence summary lists every record they created or changed in the systems named above, their notes and the tasks they ticked. Verify it against the deliverables and your own assessment tool.